Smoked Shotgun Shells are a delicious and unique appetizer that combines the rich flavors of sausage and cheese, all wrapped in crispy bacon and infused with smoky goodness. Perfect for parties, game days, or casual gatherings, these tasty treats will impress your guests and leave them craving more. With an easy-to-follow recipe, making Smoked Shotgun Shells at home is both fun and rewarding.

Why You’ll Love This Smoked Shotgun Shells
This dish is not just another appetizer; it’s a culinary delight that stands out for many reasons.
- Flavor Explosion: The combination of savory sausage, creamy cheese, and crispy bacon creates a truly mouthwatering experience.
- Versatile Serving Options: Whether served whole or cut into medallions, these shells are perfect for any occasion.
- Simple Preparation: With straightforward instructions, anyone can master this recipe.
- Crowd-Pleaser: Guests will rave about these smoked appetizers at your next gathering.
- Customizable Ingredients: Feel free to experiment with different types of cheese or spices to suit your taste.
Tools and Preparation
Before you start making Smoked Shotgun Shells, gather the necessary tools to ensure a smooth cooking experience.
Essential Tools and Equipment
- Smoking device (smoker or grill)
- Disposable piping bag
- Large mixing bowl
- Wire rack
- Sheet pan
Importance of Each Tool
- Smoking device: Essential for achieving that perfect smoky flavor that elevates the dish.
- Disposable piping bag: Makes filling the manicotti shells quick and easy without mess.
- Wire rack: Allows for even cooking while letting the excess grease drip away.
Ingredients
For the Mixture
- 1 lb Italian sausage
- 4 oz Mozzarella cheese
- 4 oz Cream cheese
- 2 tsp Barbecue rub
For the Shotgun Shells
- 12 Manicotti shells
- 1 lb Bacon
- 1/2 cup Barbecue sauce
- 1/2 cup Barbecue rub
For Garnish
- 2 tablespoons fresh parsley, finely chopped

How to Make Smoked Shotgun Shells
Step 1: Prepare the Cheeses
Set the cream cheese out until it’s room temperature. Shred the mozzarella cheese and set it aside until you’re ready to make the shotgun shells.
Step 2: Make the Filling
Combine sausage, cream cheese, mozzarella cheese, and 2 teaspoons of barbecue rub in a large bowl. Mix until well combined.
Step 3: Fill the Manicotti Shells
Add the meat mixture to a disposable piping bag fitted with a large tip. Squeeze the pork mixture into each uncooked manicotti shell halfway. Turn the pasta tube around and fill in the other half. If you don’t have a piping bag, use any kitchen utensil that will fit, such as a mini spatula or spoon.
Step 4: Wrap with Bacon
Wrap each stuffed shell tightly with bacon. Ensure you cover the entire shell with bacon slices reaching both ends.
Step 5: Seasoning
Place the wrapped shells on a wire rack set over a large sheet pan. Apply a generous amount of your favorite barbecue rub over each shell to ensure complete coverage.
Step 6: Rest Before Smoking
Allow the prepared shells to rest for four hours or overnight in the refrigerator to enhance flavors.
Step 7: Preheat Your Smoker
When ready to cook, set your smoker to 250 degrees Fahrenheit using your choice of wood for smoking.
Step 8: Smoke the Shells
Place the shotgun shells far from the heat source in your smoker. Allow them to smoke for one hour, ensuring they absorb all those delicious smoky flavors.
Step 9: Turn for Even Cooking
After thirty minutes, turn the shells carefully to guarantee even cooking throughout.
Step 10: Crisp Up Bacon
After one hour of smoking, increase heat to 350 degrees Fahrenheit for about fifteen minutes to crisp up the bacon nicely.
Step 11: Add Barbecue Sauce
Once bacon is crisped to your liking, brush on your favorite barbecue sauce and continue cooking at 350 degrees for another fifteen minutes.
Step 12: Final Touches
Remove smoked shotgun shells from the smoker once done and allow them to rest for about five minutes before serving.
Step 13: Serve & Enjoy
Serve whole or cut into medallions for easy eating. Enjoy this fantastic smoked appetizer!
How to Serve Smoked Shotgun Shells
Smoked shotgun shells are a delightful appetizer that can be served in various ways to impress your guests. Whether for a casual gathering or a fancy party, these flavorful bites can be paired with complementary sides and dips to elevate the experience.
With Dipping Sauces
- Barbecue Sauce: A classic choice that enhances the smoky flavors while adding sweetness.
- Ranch Dressing: Cool and creamy, ranch provides a refreshing contrast to the rich flavors of the shells.
- Hot Sauce: For those who enjoy heat, a drizzle of hot sauce can add an exciting kick.
As Finger Food
- Whole: Serve them whole for guests to pick up and enjoy in one bite.
- Cut into Medallions: Slice the smoked shotgun shells into bite-sized pieces for easy sharing and serving.
On a Charcuterie Board
- With Cheeses: Pair with assorted cheeses like cheddar or gouda to balance flavors and textures.
- With Pickles: Add tangy pickles for a crunchy contrast that complements the smoky richness of the shells.
As Part of a Meal
- With Grilled Vegetables: Serve alongside grilled vegetables like zucchini or bell peppers for a colorful and healthy plate.
- On Sliders: Incorporate them into sliders by adding them between mini buns with toppings like coleslaw or jalapenos.
How to Perfect Smoked Shotgun Shells
Making perfect smoked shotgun shells requires attention to detail. Here are some tips to ensure your appetizer is a hit every time.
- Choose Quality Ingredients: Use high-quality sausage and cheese for better flavor.
- Wrap Tightly with Bacon: Ensure bacon wraps around the entire shell for even cooking and flavor infusion.
- Use a Reliable Smoker: A consistent temperature control will help achieve optimal smokiness without drying out the filling.
- Let Them Rest: Allowing the smoked shotgun shells to rest after cooking helps retain moisture and enhances flavor.
- Experiment with Flavors: Try different barbecue rubs or sauces for unique tastes each time you make them.

Best Side Dishes for Smoked Shotgun Shells
Pairing side dishes with smoked shotgun shells can enhance your meal experience. Here are some great options that complement these delicious appetizers perfectly.
- Coleslaw: A crunchy side that adds freshness and balances the richness of the shells.
- Potato Salad: Creamy potato salad offers comfort and pairs well with smoky flavors.
- Cornbread: Sweet cornbread provides a delightful contrast to savory dishes, making it an excellent addition.
- Grilled Corn on the Cob: Charred corn adds sweetness and smokiness, enhancing your overall barbecue theme.
- Baked Beans: Hearty baked beans bring warmth and depth, making them an ideal pairing with any smoked dish.
- Macaroni Salad: Creamy macaroni salad offers coolness, balancing spicy or smoky elements in your meal.
Common Mistakes to Avoid
Creating delicious smoked shotgun shells can be tricky if you’re not careful. Here are some common mistakes to steer clear of.
- Not using room temperature cream cheese: Starting with cold cream cheese can make it hard to mix smoothly. Let it sit out until it reaches room temperature for easier blending.
- Underfilling the manicotti shells: Filling only halfway can result in a less flavorful bite. Make sure to fill the entire shell for maximum taste and texture.
- Using the wrong type of bacon: Thin bacon may burn quickly, while thick bacon might not crisp up properly. Choose a medium-thick bacon for the best results.
- Skipping the resting period: Not allowing the shells to rest can affect how they cook. A resting time helps flavors meld together, enhancing your final dish.
- Ignoring smoking temperature: Smoking at too high a temperature can cause uneven cooking. Keep your smoker steady at 250°F for optimal results.
Storage & Reheating Instructions
Refrigerator Storage
- Store smoked shotgun shells in an airtight container.
- They will last for up to 3 days in the refrigerator.
Freezing Instructions
- Wrap individual smoked shotgun shells tightly in plastic wrap or aluminum foil.
- Place them in a freezer-safe bag or container; they can be frozen for up to 3 months.
Reheating Instructions
- Oven: Preheat your oven to 350°F. Place the shells on a baking sheet and heat for about 15-20 minutes until warmed through.
- Microwave: Place on a microwave-safe plate and cover with a damp paper towel. Heat in short bursts (30 seconds), checking until warm.
- Stovetop: Heat a skillet over medium-low heat and add the shells. Cover with a lid, flipping occasionally until heated through.

Frequently Asked Questions
What are Smoked Shotgun Shells?
Smoked shotgun shells are manicotti pasta stuffed with a savory mixture of sausage and cheese, wrapped in bacon, then smoked to perfection.
Can I customize my Smoked Shotgun Shells?
Absolutely! You can experiment with different types of sausage or cheeses based on your preference.
How do I ensure even cooking when smoking Smoked Shotgun Shells?
Place the shells far from the heat source and turn them halfway through smoking to promote even cooking.
What wood should I use for smoking Smoked Shotgun Shells?
Fruits woods like apple or cherry add a mild sweetness, while hickory provides a stronger flavor. Choose according to your taste!
Can I prepare Smoked Shotgun Shells ahead of time?
Yes! You can assemble them ahead of time and store them in the fridge before smoking them when ready.
Final Thoughts
Smoked shotgun shells are an incredibly versatile appetizer that brings smoky flavors and cheesy goodness together. Feel free to customize the fillings and sauces based on your preferences. It’s perfect for gatherings or just as a delightful snack at home!

Smoked Shotgun Shells
- Total Time: 1 hour 35 minutes
- Yield: 12 servings 1x
Description
Smoked Shotgun Shells are a game-changing appetizer that combines rich flavors of savory sausage, creamy cheese, and crispy bacon wrapped around manicotti pasta. This mouthwatering dish is perfect for any gathering, from parties to casual get-togethers, and is guaranteed to impress your guests. With easy-to-follow instructions, you can create these flavorful bites at home and customize them to suit your taste. Whether served whole or sliced into medallions, Smoked Shotgun Shells are sure to be a hit!
Ingredients
- 1 lb Italian sausage
- 4 oz Mozzarella cheese
- 4 oz Cream cheese
- 12 Manicotti shells
- 1 lb Bacon
- 1/2 cup Barbecue sauce
- 2 tsp Barbecue rub
Instructions
- Soften the cream cheese. Shred mozzarella and combine sausage, cream cheese, mozzarella, and barbecue rub in a bowl.
- Fill manicotti shells with the meat mixture using a piping bag or spoon.
- Wrap each shell fully with bacon.
- Season with barbecue rub and refrigerate for at least four hours.
- Preheat your smoker to 250°F and smoke shells for one hour, turning halfway through.
- Increase the heat to 350°F for an additional fifteen minutes to crisp the bacon before brushing with barbecue sauce.
- Prep Time: 20 minutes
- Cook Time: 75 minutes
- Category: Appetizer
- Method: Smoking
- Cuisine: American
Nutrition
- Serving Size: 1 smoked shotgun shell (55g)
- Calories: 185
- Sugar: 1g
- Sodium: 360mg
- Fat: 13g
- Saturated Fat: 5g
- Unsaturated Fat: 7g
- Trans Fat: 0g
- Carbohydrates: 7g
- Fiber: 0g
- Protein: 10g
- Cholesterol: 35mg
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