Step-by-Step Instructions

1. Prepare the Brisket

• Trim the Brisket: Use a sharp knife to trim the fat cap to about 1/4 inch thickness. Remove any excess fat or silver skin.
• Apply the Rub: In a mixing bowl, combine the rub ingredients (brown sugar, paprika, garlic powder, onion powder, kosher salt, black pepper, and cayenne pepper). Generously apply the rub all over the brisket, pressing it into the meat to ensure it adheres well.
• Marinate: Place the brisket in a large dish or wrap it in plastic wrap. Refrigerate for at least 4 hours, preferably overnight, to allow the flavors to penetrate the meat.

2. Smoking the Brisket

• Preheat the Smoker: Preheat your smoker to 225°F. Add wood chips (such as hickory, oak, or mesquite) to the smoker for flavor.
• Smoke the Brisket: Place the brisket on the smoker grate, fat side up. Close the lid and smoke for about 1.5 hours per pound of meat, or until the internal temperature reaches 195°F. Maintain a consistent temperature and replenish wood chips as needed.
• Wrap the Brisket: Once the brisket reaches an internal temperature of around 165°F, wrap it tightly in aluminum foil. This helps retain moisture and speeds up the cooking process. Continue smoking until the brisket reaches 195°F.

3. Resting the Brisket

• Rest the Brisket: Remove the wrapped brisket from the smoker and let it rest for at least 1 hour. Resting allows the juices to redistribute throughout the meat, resulting in a tender and juicy brisket.

4. Slicing the Brisket

• Unwrap and Slice: Carefully unwrap the brisket and place it on a cutting board. Slice the brisket against the grain into 1/4-inch thick slices. Slicing against the grain ensures the meat is tender and easy to bite.

5. Assembling the Sandwich

• Toast the Rolls: Lightly toast the sandwich rolls or buns to add a bit of crunch.
• Layer the Brisket: Place a generous amount of sliced brisket on the bottom half of each roll.
• Add Toppings: Drizzle BBQ sauce over the brisket and add your preferred toppings, such as pickles, onions, coleslaw, or cheese.
• Top and Serve: Place the top half of the roll on the sandwich and serve immediately.